This guide details the installation of the Eclore protection kit, a solution engineered for demanding industrial robotic environments (dust, splashes, contaminants). Furthermore, installing this protection solution enables preventative maintenance for the Z-axis.
Assembly Essentials in 2 Steps:
- Lower Part: Rapid attachment of the bellows to the flange to protect the Z-axis.
- Upper Part: Installation of the upper housing for total robot body sealing.
Step-by-Step: Polymer Bellows Assembly
Our protection kit is designed for intuitive assembly.
Watch our video guide to ensure a perfect seal for your Z-axis by installing our protection solution on a FANUC SCARA robot.
Preparation and assembly of the lower part - Interface flange
This initial phase ensures the anchoring of the system and provides the robot's primary sealing barrier.
- Flange Installation: Install the interface flange and its gasket directly onto the robot, then tighten the screws. This creates an airtight base without dismantling the arm.
- Bellows Connection: Screw the bellows and its seal onto the previously installed interface flange. The integrated seal ensures continuous protection.
- Ring Replacement: Remove the original ring and install the Eclore ring. Secure it, then position and press-fit the bearing. The bearing insertion subsequently guides the Z-axis without friction.
- Large Disc Assembly: Place and screw the large disc onto the bellows flange.
- Bearing Block Finalization: Position the seal and the small disc, then screw the assembly at the bearing level to lock the structure. This double barrier effectively blocks fine particles.
Assembly of the upper part – Upper housing and seals
This stage completes the SCARA robot's protective envelope to fully isolate the internal components.
- Upper Seal Placement: Install the seals on the upper part of the robot.
- Housing Adjustment: Position the upper housing and fasten it to the kit’s lower flange.
- Final Locking: To complete the installation, screw the upper housing to the robot body. The kit is now operational for cleanroom or controlled environments.
Why can the Eclore kit be installed in less than 15 minutes?
Eclore's major innovation lies in the removal of technical barriers typically associated with traditional robotic maintenance.
Designed for immediate retrofitting
Traditionally, adding protection to a robotic arm requires a complete teardown of the Z-axis head, leading to hours of downtime. Eclore’s solution has been specifically engineered to overcome this technological bottleneck through an open architecture.
- Adaptability: Fully compatible with current industrial standards.
- Seamless Integration: Retrofitting becomes a routine maintenance task rather than a major overhaul. This allows companies to upgrade their machine fleet without impacting production schedules.
Zero specialized tools for total accessibility
The simplicity of the kit allows any maintenance technician to perform the installation without extensive training or expensive equipment.
- Assisted Manual Assembly: Flanges and housings are designed for easy attachment.
- Simplified Accessibility: A single Allen key is all that is required to secure the entire protective enclosure.
Why this no-dismantle SCARA protection maximizes your ROI?
The Return on Investment (ROI) of an Eclore kit is built on a simple installation that guarantees immediate productivity gains.
By protecting your robot, you safeguard the ball screw, maintain a clean environment, and prevent costly Z-axis replacements. This leads to a significant reduction in maintenance costs while minimizing production downtime.
Drastic reduction in machine downtime
In the industrial sector, every minute of production downtime translates directly into lost revenue. Traditionally, protecting a Z-axis required heavy disassembly, immobilizing the robotic cell for several hours.
- OEE Optimization (Overall Equipment Effectiveness): By switching from a multi-hour shutdown to a 15-minute installation, you maintain your maximum production capacity.
- Immediate Results: Machine availability is preserved. Consequently, the Eclore solution ensures a superior return on investment.
Z-axis life cycle extension
Premature wear of mechanical components is the primary cause of maintenance for SCARA robots. By creating a sealed barrier, you directly impact the longevity of your investment.
- Protection Against Splashes and Debris: The bellows block abrasive dust, chips, and liquid splashes that cause bearings to seize.
- Increased Reliability: A clean environment reduces lubrication frequency and prevents electronic failures caused by particle accumulation.
- Long-term Preservation: By protecting your Z-axes, you extend your equipment's life cycle by several years, delaying massive capital expenditures for robot fleet renewal.
Protection Kit Installation: A Lever for Profitability
Installing a SCARA robot protection kit should no longer be seen as a maintenance constraint, but as a strategic investment in robotic manufacturing. By choosing a no-dismantle solution, you eliminate hidden costs related to production shutdowns and complex recalibrations.
Adopting the Eclore kit means choosing:
- Durability: A sealed barrier that preserves integrity and protects the ball screw in harsh environments.
- Performance: Immediate productivity gains through a clean environment and long-term axis protection.
- Resistance: Excellent durability (up to 10 million cycles), with high resistance to abrasion and chemicals.
