SCARA robots, due to their complex design and intensive use, require particular attention regarding their lifespan . Their continued operation in industrial environments can lead to premature wear of components , thereby affecting their performance and reliability.
Thus, the use of protective bellows proves to be an effective solution. In fact, the use of protective bellows can reduce SCARA robot downtime by 25% to 30%, thereby increasing productivity ( Source: Industrial Automation Magazine, 2022 ). These devices provide a barrier against external elements such as dust, debris and contaminants, thereby preserving the internal components of SCARA robots and extending their operational life.
Understanding the Challenges of SCARA Robots
The main factors that affect the lifespan of SCARA robots include exposure to hostile working environments , where the presence of particles and harmful substances can compromise the proper functioning of the machines. Extreme temperatures , vibration and mechanical shock are also factors.
Impact of hostile working environments on SCARA robots
In industrial environments, SCARA robots often face harsh conditions , such as the presence of corrosive liquids , harsh chemicals and extreme temperatures. These factors can accelerate component wear and reduce the overall lifespan of your robots.
The advantages of protective bellows for SCARA robots
Protective bellows offer an effective solution to preserve SCARA robots in such conditions. By preventing the infiltration of dust, debris and contaminants, they reduce wear and tear on critical internal components , extending the life of your SCARA robots.
Protection against dust, debris and contaminants
Thanks to their robust design and high quality materials, the protective bellows act as an effective barrier against external elements. They prevent dirt, dust and debris from entering the internal mechanisms of SCARA robots, thus preserving their integrity and performance .
Reduced wear on critical internal components
By creating a clean and protected environment, protective bellows reduce premature wear of critical internal components such as motors, gears and sensors . This results in reduced maintenance costs and an increase in the overall lifespan of SCARA robots.
Types of protective bellows suitable for SCARA robots
There are different types of protective bellows suitable for SCARA robots, each offering specific benefits depending on the needs of the application.
PVC protective bellows
PVC protective bellows are popular for their affordability and versatility. Their ability to provide effective protection while being cost-effective makes them an attractive choice for businesses looking to optimize their maintenance budget .
Protective rubber bellows
Protective rubber bellows are popular for their flexibility and durability . Their ability to adapt to different shapes and sizes of SCARA robots makes them a popular choice for reliable protection in varied environments.
Protective silicone bellows
Protective silicone bellows provide exceptional resistance to heat , chemicals and weather. Their ability to maintain their physical properties under extreme conditions makes them an ideal choice for demanding industrial applications .
How to choose the right protective boot for your SCARA robot
Choosing the right protective boot for your SCARA robot depends on several factors, including environmental conditions, operational requirements and robot design specifications. Bellows made from recyclable materials are increasingly popular, accounting for 25% of the protective bellows market. ( Source: Environmental Science & Technology, 2023 )
Design and installation of the protective bellows
When choosing a protective boot, it is essential to consider the design specifications of the SCARA robot , including its size, shape and movements. Correct installation guarantees effective protection and optimal performance of the robot.
Environment and operational requirements
Varying work environments require different types of protective bellows. It is therefore important to select a bellows suited to the specific conditions of your application , taking into account factors such as temperature, humidity and the presence of chemicals .
At Eclore, we have opted to manufacture protective bellows in polypropylene, which makes it lighter. However, its origami folding allows it to be compact and durable.
Installation and maintenance of protective bellows for SCARA robots
80% of protective bellows failures are due to poor installation or a lack of regular maintenance. ( Source: Journal of Manufacturing Processes, 202).
Correct installation and regular maintenance of protective bellows are essential to ensure continued protection and extended life of SCARA robots.
Steps to follow for correct installation of the protective boot
Installing a protective boot requires careful attention to detail to ensure a perfect fit and effective protection. Following the manufacturer's instructions and using the proper tools ensures a trouble-free installation.
At Eclore, we have redesigned the installation so that it can be carried out by anyone without specific tools.
Good maintenance practices to ensure continued protection
Regular maintenance , including cleaning and inspection of the protective bellows, is essential to ensure their long-term effectiveness. Periodic inspections help detect signs of wear or potential damage and take necessary steps to correct them.
At Eclore, we support you beyond design by offering complete and personalized technical assistance for the repair, maintenance and installation of our products, thus ensuring optimal durability and performance at each stage of their life cycle. .
Increased lifespan of robots in various industrial applications
Case studies demonstrate how the use of protective bellows has made it possible to increase the lifespan of SCARA robots in various industrial sectors, such as space, robotics, and the food industry. These examples highlight the benefits in terms of:
- Reduced downtime
- Reduced maintenance costs
- Improved productivity.
Reduced repair and replacement costs through better protection
By investing in quality protective bellows , businesses can achieve significant long-term savings by reducing repair and replacement costs for SCARA robots.
Conclusion
The importance of SCARA robot lifespan cannot be overstated in today's industrial environments. Protective bellows play a crucial role in preserving these machines by protecting them from external elements and reducing wear and tear on internal components. Investing in adequate protection is therefore essential to ensure optimal long-term performance , reduce maintenance costs and improve overall business productivity. Our team is available to assist you in choosing your ideal solution.